This assembly manual was written by GM engineers for use in the Fisher Body assembly plant. It gives you specifications for clearances, operating effort, leak testing, and torque.
🎨 Interior Color List: words-only
list of interior color choices by make.
🚪 Opening Clearances: Understand the precision of door, window, and trunk openings with detailed diagrams and clearances listed by body style. Get up close with joint clearances, moldings, channels, and metal surfaces, guided by arrows pointing to specific locations.
🚗 Side Molding: Delve into the nuances of side molding clearances with overall diagrams and end-of-molding closeups.
🔧 Glass: Learn about glass reveal molding tolerances.
💪 Operating Effort: Measure the torque required to operate handles, locks, doors, folding top, head rest, and trunk. You’ll need a push-pull gage to perform these tests.
🌧️ Water and Dust Tests: Learn the art of conducting a water test with precision, covering angles, pressure, nozzle types, and more, with a diagram included.
⚡ Electrical Test: Understand operating time, quality, torque, and the number of cycles for power windows.
🔩 Torque Specs: Get the lowdown on screws, nuts, and bolts with a list of types and their standard installation torques along with exceptions to the standard.
This book would be helpful after a collision, or even if things are just
a little out of place from decades of wear. These specifications are useful for
precise installation of glass, doors, trunk, and other parts.
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